Arc Spraying

Arc spraying is a thermal spraying process in which two metal wires are electrically welded and atomized onto a substrate.
It is a cost-effective and fast method for applying protective metallic coatings, such as zinc, aluminum, or steel, to larger surfaces.
This technique is ideal for corrosion protection and surface repair of large-scale structures or machine parts.

How Does the Process Work?

  • Two metal wires (positive and negative) are brought together.
  • When they touch each other, an electric arc is created that melts the metal.
  • Compressed air atomizes the molten metal and blows it onto the surface of the component.

Advantages

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Fast and economical

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No heat input into the workpiece (cold technique)

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Good adhesion and coverage

Capabilities at Plasmajet

  • Applicable to parts up to 10 meters in length and 2500 mm in diameter
  • Also suitable for complex shapes or hard-to-reach areas

Typical applications

  • Large steel structures (bridges, fences, pipelines)
  • Wind turbine components
  • Machine frames and support structures
  • Pump parts or bearing surfaces
  • Surface repairs in combination with finishing

Looking for a fast metallic coating?

With arc spraying, we offer an efficient solution for large-scale corrosion protection and technical repairs.